bypassing low oil warning EU2000i

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bypassing low oil warning EU2000i z 02-07-2008
Posted by Ulysses on February 11, 2008, 11:16 am
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>
> >
> >>
> >> > Simply disconnecting the yellow wire ought to do it. Before taking
> >> > the engine apart again I suggest you change the oil and give it
> >> > some time. I had one get stuck and after a while it loosened up
> >> > and started working again. What does your oil look like after 20
> >> > hours or so? Is it still translucent or black and yucky?
> >> >
> >>
> >> Dono. This generator has been broken for quite a while. Just
> >> getting it back into shape.
> >>
> >> Yeah .. I got stupid and put all the plastic back on and was hoping
> >> there was something up in front you could disconnect real easy.
> >
> > I have one that's intact. I'll take a look and see. I don't remember
> > having to take it all apart just to get at that one yellow wire but
> > maybe you do...
> >
> > I hope you also replaced the oil splash (so-called governor gear)
> > while you had it apart because that is what kills those engines. When
> > it breaks the piston/cylinder does not have long to live.
> >
> >
>
> Yes that turns out to be what was wrong with this one.. it was tiny
> chunks of plastic in there.. and it tore up the timing belt at the same
> time.
>

Good, but on both of mine once that oil splasher broke the cylinder was
ruined and a new cylinder is well over $300. Good luck. For my current
purposes a $200 Chinese 2000 watt generator is better anyway. If you happen
to find out if those cylinders can somehow be rebored AND you find an
oversize piston and rings that will fit please let me know.

I looked and like you said it appears you have to at least take the shroud
off of the cooling fan and flywheel/rotor to get to that yellow wire :-(

One more thought: I somehow mixed up the low-oil wire and spark sensor wires
and got a Low Oil warning. You might want to double-check that when you
have it apart. The connectors (single wire type) are the same.

> Dono if it will ever run again. I kind of set it aside for a bit since
> this is hydro-electric weekend!

Cool. I'm going to go read your new post now. I'm still trying to find a
big steel drum so I can try to run my genny from wood chips.



Posted by z on February 14, 2008, 1:25 am
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>
>>
>> >
>> >>
>> >> > Simply disconnecting the yellow wire ought to do it. Before
>> >> > taking the engine apart again I suggest you change the oil and
>> >> > give it some time. I had one get stuck and after a while it
>> >> > loosened up and started working again. What does your oil look
>> >> > like after 20 hours or so? Is it still translucent or black and
>> >> > yucky?
>> >> >
>> >>
>> >> Dono. This generator has been broken for quite a while. Just
>> >> getting it back into shape.
>> >>
>> >> Yeah .. I got stupid and put all the plastic back on and was
>> >> hoping there was something up in front you could disconnect real
>> >> easy.
>> >
>> > I have one that's intact. I'll take a look and see. I don't
>> > remember having to take it all apart just to get at that one yellow
>> > wire but maybe you do...
>> >
>> > I hope you also replaced the oil splash (so-called governor gear)
>> > while you had it apart because that is what kills those engines.
>> > When it breaks the piston/cylinder does not have long to live.
>> >
>> >
>>
>> Yes that turns out to be what was wrong with this one.. it was tiny
>> chunks of plastic in there.. and it tore up the timing belt at the
>> same time.
>>
>
> Good, but on both of mine once that oil splasher broke the cylinder
> was ruined and a new cylinder is well over $300. Good luck. For my
> current purposes a $200 Chinese 2000 watt generator is better anyway.
> If you happen to find out if those cylinders can somehow be rebored
> AND you find an oversize piston and rings that will fit please let me
> know.
>
> I looked and like you said it appears you have to at least take the
> shroud off of the cooling fan and flywheel/rotor to get to that yellow
> wire :-(


Yeah which after I did that it still wouldn't start. I ended up tearing
it all the way down and replacing the oil switch with a used one I had --
but tested it first for sure and it worked.

I got it running again after that -- so thats nice it wasn't ruined by
the splasher failure.

>
> One more thought: I somehow mixed up the low-oil wire and spark sensor
> wires and got a Low Oil warning. You might want to double-check that
> when you have it apart. The connectors (single wire type) are the
> same.

I see how that could happen. I hadn't taken any of the wires off. I try
to avoid that because I know i suck at wiring.


>
>> Dono if it will ever run again. I kind of set it aside for a bit
>> since this is hydro-electric weekend!
>
> Cool. I'm going to go read your new post now. I'm still trying to
> find a big steel drum so I can try to run my genny from wood chips.

That I want to see.

Too bad scrap prices are so high, a lot of steel is getting sold. What
about something from a brewery or milk parlor?

Or one of those big propane tanks?




Posted by Ulysses on February 15, 2008, 11:31 am
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>
> >
> >>
> >> >
> > Cool. I'm going to go read your new post now. I'm still trying to
> > find a big steel drum so I can try to run my genny from wood chips.
>
> That I want to see.
>
> Too bad scrap prices are so high, a lot of steel is getting sold. What
> about something from a brewery or milk parlor?
>
> Or one of those big propane tanks?
>
>

I think I need something with a removable top that can be replaced an will
seal well, that is if I understand all of the instructions for wood
gasifiers. I can't even find a steel 5 gallon paint can anywhere (probably
too small anyway). I thought about using a propane tank but it would be a
lot more work. I've asked all over town for steel drums and someone
directed me to the auto salvage place. When I asked one guy he acted like
'why the hell would they have one of those' and then the other guy said "we
just sold the last one." I guess I'm getting closer. Hmmm, I didn't try
the paint store yet...

>



Posted by z on February 15, 2008, 2:37 pm
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>
>>
>> >
>> >>
>> >> >
>> > Cool. I'm going to go read your new post now. I'm still trying to
>> > find a big steel drum so I can try to run my genny from wood chips.
>>
>> That I want to see.
>>
>> Too bad scrap prices are so high, a lot of steel is getting sold.
>> What about something from a brewery or milk parlor?
>>
>> Or one of those big propane tanks?
>>
>>
>
> I think I need something with a removable top that can be replaced an
> will seal well, that is if I understand all of the instructions for
> wood gasifiers. I can't even find a steel 5 gallon paint can anywhere
> (probably too small anyway). I thought about using a propane tank but
> it would be a lot more work. I've asked all over town for steel drums
> and someone directed me to the auto salvage place. When I asked one
> guy he acted like 'why the hell would they have one of those' and then
> the other guy said "we just sold the last one." I guess I'm getting
> closer. Hmmm, I didn't try the paint store yet...

Dono where you live, but you can buy burn barrels around here for about
20 bucks. Just old steel drums -- or we'd get them from a boat maker who
bought 55 gal drums of fiber glass resin. Ask around any industrial
place or even a garage that gets oil or grease in 55 gal drums maybe.

Posted by Ulysses on February 16, 2008, 12:42 pm
Please log in for more thread options

>
> >
> >>
> >> >
> >> >>
> >> >> >
> >> > Cool. I'm going to go read your new post now. I'm still trying to
> >> > find a big steel drum so I can try to run my genny from wood chips.
> >>
> >> That I want to see.
> >>
> >> Too bad scrap prices are so high, a lot of steel is getting sold.
> >> What about something from a brewery or milk parlor?
> >>
> >> Or one of those big propane tanks?
> >>
> >>
> >
> > I think I need something with a removable top that can be replaced an
> > will seal well, that is if I understand all of the instructions for
> > wood gasifiers. I can't even find a steel 5 gallon paint can anywhere
> > (probably too small anyway). I thought about using a propane tank but
> > it would be a lot more work. I've asked all over town for steel drums
> > and someone directed me to the auto salvage place. When I asked one
> > guy he acted like 'why the hell would they have one of those' and then
> > the other guy said "we just sold the last one." I guess I'm getting
> > closer. Hmmm, I didn't try the paint store yet...
>
> Dono where you live, but you can buy burn barrels around here for about
> 20 bucks. Just old steel drums -- or we'd get them from a boat maker who
> bought 55 gal drums of fiber glass resin. Ask around any industrial
> place or even a garage that gets oil or grease in 55 gal drums maybe.

Thanks for the tips. I can't find any scrap metal places and such around
here. The nearest town is basically a giant mobile home park and the
tallest building is two stories.



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