Posted by Larry Snyder on July 4, 2008, 3:45 pm
HI All. I am developing a motor using super elastic nitinol wire and have
problems.
Picture at: http://www.pacificsites.com/~snyder/motor.jpg The most
frustrating problem is joining the wire together. I bought some tiny
stainless steel tubing from Ebay. The idea is to use this as a sleeve and
solder/braze it together. It hasn't arrived yet. I have been unable to
find small high pressure crimp fittings.
The second problem is the wire slipping on the pulleys. I will send anyone
coming up with a solution to either of these problems a piece of wire to
play with, assuming it is something I can use. Wire description at:
http://www.pacificsites.com/~snyder/Ebay/Flexinol%20Test%20Data.htm
This wire has a transition temp ~100C. This helps resolving the cooling
side. The heating side can be easily insulated with cheap
materials(styrofoam). I am hoping to put this on a bicycle and operate with
solar power. Any comment/suggestions are welcome. Thanks in advance.
Larry
Posted by z on July 4, 2008, 4:15 pm
> HI All. I am developing a motor using super elastic nitinol wire and
> have problems.
> Picture at: http://www.pacificsites.com/~snyder/motor.jpg The most
> frustrating problem is joining the wire together. I bought some tiny
> stainless steel tubing from Ebay. The idea is to use this as a sleeve
> and solder/braze it together. It hasn't arrived yet. I have been
> unable to find small high pressure crimp fittings.
> The second problem is the wire slipping on the pulleys. I will send
> anyone coming up with a solution to either of these problems a piece
> of wire to play with, assuming it is something I can use. Wire
> description at:
> http://www.pacificsites.com/~snyder/Ebay/Flexinol%20Test%20Data.htm
> This wire has a transition temp ~100C. This helps resolving the
> cooling side. The heating side can be easily insulated with cheap
> materials(styrofoam). I am hoping to put this on a bicycle and
> operate with solar power. Any comment/suggestions are welcome. Thanks
> in advance. Larry
>
>
>
>
that looks very cool.
Have you tried coating the pullies with anything? I"m thinking like
performix plastic dip (or similar) -- its that stuff you dip your tool
handles in. This would give a rubber like coating that might increase
your grip. You can just paint it on so its easy to apply. Might wear off
pretty fast though.. dono
good luck
-zachary
Posted by Larry Snyder on July 5, 2008, 1:30 pm
> HI All. I am developing a motor using super elastic nitinol wire and have
> problems.
> Picture at: http://www.pacificsites.com/~snyder/motor.jpg The most
> frustrating problem is joining the wire together. I bought some tiny
> stainless steel tubing from Ebay. The idea is to use this as a sleeve and
> solder/braze it together. It hasn't arrived yet. I have been unable to
> find small high pressure crimp fittings.
> The second problem is the wire slipping on the pulleys. I will send
> anyone coming up with a solution to either of these problems a piece of
> wire to play with, assuming it is something I can use. Wire description
> at: http://www.pacificsites.com/~snyder/Ebay/Flexinol%20Test%20Data.htm
> This wire has a transition temp ~100C. This helps resolving the cooling
> side. The heating side can be easily insulated with cheap
> materials(styrofoam). I am hoping to put this on a bicycle and operate
> with solar power. Any comment/suggestions are welcome. Thanks in advance.
> Larry
HI All. I posted this on several newsgroups and got a lot of responses. I
would like to thank everyone for their input.
The answers that I like are:
capstain/multiple turns around pulleys
use tubing for guide and spot weld
grooving pulleys for more surface area
crimp fittings from fishing supply store
idlers/belts to apply extra pressure on pulleys
Answers I didn't like:
coating pulleys with nonslip stuff- wire pressure too great. will fail too
fast.
I have notified people with the above ideas and will offer wire only for
some other ideas.
Thanks for your interest.
Larry
> have problems.
> Picture at: http://www.pacificsites.com/~snyder/motor.jpg The most
> frustrating problem is joining the wire together. I bought some tiny
> stainless steel tubing from Ebay. The idea is to use this as a sleeve
> and solder/braze it together. It hasn't arrived yet. I have been
> unable to find small high pressure crimp fittings.
> The second problem is the wire slipping on the pulleys. I will send
> anyone coming up with a solution to either of these problems a piece
> of wire to play with, assuming it is something I can use. Wire
> description at:
> http://www.pacificsites.com/~snyder/Ebay/Flexinol%20Test%20Data.htm
> This wire has a transition temp ~100C. This helps resolving the
> cooling side. The heating side can be easily insulated with cheap
> materials(styrofoam). I am hoping to put this on a bicycle and
> operate with solar power. Any comment/suggestions are welcome. Thanks
> in advance. Larry
>
>
>
>