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Re-exciting Field Coil on Generator

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Posted by Ulysses on June 6, 2005, 12:55 pm
 


I finally found a generator head to stick on my old Tecumseh engine.  It
worked great at first then suddenly it won't start any loads that it easily
started before.  The voltage appears to be OK there just isn't any power.
At first I could not get all three outlets to work at the same time (120,
120, and 240) then I discovered that the 120 volt outlet had been cut at
neutral and the wiring diagram show neutral should be tied.  I tied it and
that's when my troubles began...

How do I connect a battery to excite the field coil assuming this may be the
problem?  Someone in an old post said "+ to + and - to -" but this genhead
doesn't have any DC output (externally, anyway).  Am I supposed to connect a
12 volt battery to the AC output while it is running?  Is 12 volts too much?
Does it matter if I connect positive to hot or neutral? What can I screw up
if I connect it wrong or use too much voltage?  The instructions that came
with the generator head only said to connect a battery but didn't say where.

Also, just in case that is not the problem, should I be able to test the
diodes on the rotor while they are connected?  I think they may be open but
I have a bad test lead (loose connection) on my ohmmeter (on my way to fix
it now) so they showed "open" on my initial test.  My Harbor Fright cheapie
digital multimeter showed open too.  My decent quality multimeter is stuck.
Would open diodes cause my lack of power problem and the voltage still be
OK?

Thanks.



Posted by Ulysses on June 6, 2005, 1:54 pm
 




cheapie

Would a bad capacitor cause this?



Posted by Ulysses on June 6, 2005, 3:27 pm
 



genhead

connect

I switched capacitors.  No help.



Posted by daestrom on June 6, 2005, 5:04 pm
 



Doesn't really sound like a loss of excitation.  Troubleshooting 101:  Undo
the last thing you did (tied the neutral) and see if any of the outlets come
back to life.  Maybe the previous owner cut it for this reason.

If that restores the other outlets, then we have somewhere to go.  Perhaps
the hot and neutrals are reversed somewhere, so 'tieing the neutral' really
just put a dead short across the two hots???

daestrom



Posted by Ulysses on June 6, 2005, 10:34 pm
 



genhead

connect

It was on another generator head (the one being replaced).  I have an
identical gen head and neutral was tied on it and everything worked fine
with the borrowed end cap.

Well, if I did somehow short out the two hots would that likely fry the
diodes or the coils?



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