Posted by z on May 22, 2008, 2:11 pm
>
>
>>> You could make or modify a simple caged ball valve, with a
>>> rod connecting the ball in the cage to a float/ball above the cage
>>> at a height you would want the pond to be for extracting water.
>>> The ball in the cage would be modified so it wouldn't float, or
>>> replaced with a plug. The cage would be made to keep debris
>>> out of the valve and provide support to the rod where it exits
>>> the cage.
>>>
>>
>>its more comlicated than that. Unless i'm just completely stupid.
>>
>>imagine a pond 10 feet deep, with constant water flowing into it.
>>When the pond reaches 2 feet deep you want a valve to close, and when
>>it reaches 10 feet deep again you want it to open .. and stay open
>>till you reach 2 feet again.
>>
>>Using a rod hooked to a float that was 8 feet long would open the
>>valve at 10 feet of water, but how does it know to close at 2 feet. A
>>rod would close the valve as soon as the water level went down even a
>>foot.
>>
>>A chain would allow the valve to remain open as it drains down to 2
>>feet, but then what action would cause the valve to close?
>>
>>Perhaps the ball valve cage you've described could work if the weight
>>of the float was enough to close the valve, and then hooked to a chain
>>it would open when the water level reached 10 feet. But I don't know
>>if the weight of that float would be enough to close a valve.. like
>>i'd have to be heavy so i'd also have to have boyancy enough to open
>>the valve again.
>>
>>
>>There is the same problem with a flapper -- if it requires upward
>>pressure to remain open then once the float slacks it would close --
>>or if it is stiff enough that it remains open again some action would
>>have to act upon it to make it decide to close when the water level
>>was low.
>>
>>Now I could easily be having a brain issue and just not getting
>>something.. been known to happen :)
>
> Still very simple. Starting with my caged ball valve, select a ball
> size that isn't quite large enough to float against the suction.
> Attach a second larger ball to the first with a length of string,
> stainless steel wire rope or whatever, the length of which is set to
> where you want the valve to open.
>
> Starting with the valve closed, that is, the smaller ball stuck to the
> opening. The pond fills until the upper ball takes up all the slack
> in the string. It pulls the lower ball off its seat. It floats to
> the top of the cage where it remains even as the water drops. When
> the level drops to the point where the ball can be sucked onto the
> opening again, the flow stops. Rinse and repeat.
Got it.. see reading this in the morning with a fresh cup of coffee made
that lightbulb above my head finally light up.
One thing about usenet and using only the written word to describe
problems and solutions is good for the old grey matter. I'm more of a
visual person and when I translate text into images sometimes they get a
bit wonky.
I hadn't accounted for the suction action -- I had imagined a normal ball
type valve of some kind that would require force to open and close, but
naturally your smaller ball will simply stick itself in the intake and
cut off the flow -- no mechanical valve needed.
DOH!
heh
thanks again fellas..
I'll factor something like that into my intake design .. that and porting
my pond intake directly into the hydro line for when the water is really
running. It looks like for at least 4-5 months of the year I should have
an additional 100-150 foot of head, so I need to build a manifold that
will let the intake come from the pond, or from the pond feeder line as
flow dictates.
For times when the pond is filling slower than i'm draining it, the
double ball float valve should allow it to run longer into low water
times without me having to go up there and screw with it all the time.
Also I've been catching trout and stocking the pond so I want to make
sure not to drain it out too much.
cheers - yeah wee brain issue got it now!!!
-zachary
>
> It doesn't even have to be a string. A long brass or stainless rod
> attached to the lower ball and passing through the upper one would do
> the trick. That is the construction used by some industrial valves
> I've seen. You can even place the whole thing inside a perforated
> metal cylinder to screen out sticks'n stuff.
>
> Forget the toilet flapper idea. Given how cheap they're made today,
> it'd end up in your turbine nozzle in no time. A flat piece of stock
> would work but then you'd be complicating it again, requiring a second
> ball or other flotation device.
>
> I'm going to suggest that a simple hard plastic play ball will work
> for the caged ball and any sort of play ball, perhaps one of those
> with the eye on it to attach a rope to, will work for the larger one.
> If a play ball turns out not to be durable enough then a wide array of
> hard plastic balls are available for industrial use.
>
> John
> --
> John De Armond
> See my website for my current email address
> http://www.neon-john.com
> http://www.johndearmond.com <-- best little blog on the net!
> Tellico Plains, Occupied TN
> There are only 10 types of people in this world
> Those who understand binary and those who don't.
>
>
Posted by Neon John on May 22, 2008, 2:35 pm
>Got it.. see reading this in the morning with a fresh cup of coffee made
>that lightbulb above my head finally light up.
>One thing about usenet and using only the written word to describe
>problems and solutions is good for the old grey matter. I'm more of a
>visual person and when I translate text into images sometimes they get a
>bit wonky.
>I hadn't accounted for the suction action -- I had imagined a normal ball
>type valve of some kind that would require force to open and close, but
>naturally your smaller ball will simply stick itself in the intake and
>cut off the flow -- no mechanical valve needed.
>DOH!
>heh
>thanks again fellas..
Yer welcome. It's funny how deja vue works. I spent last Sat through Tues
re-engineering a large industrial machine's hydraulic system. By large, I
mean a 350hp turbocharged diesel engine driving the 5 hydraulic pumps, all
taking suction from a 200 gallon tank.
The machine leaks fluid - seems inescapable in this application - and the
operators are careless so they fairly frequently let the tank run out of
fluid. That despite a sight glass AND a low level alarm on the operator's
panel. When the pumps suck air, a whole lotta work has just been created,
purging the various hydraulic circuits.
Soooo. My solution was almost identical to what I suggested for you. I
installed a 4 inch caged ball valve in the suction line of the tank. When the
level drops to a certain point, the ball is sucked onto the seat, fluid flow
is stopped and the vacuum switch already installed to detect clogged filters
trips the engine. Simple and cheap - around $50 (excluding my fees, of course
:-) and stone cold reliable. Even if the vacuum switch somehow malfunctions,
the machine simply stops working instead of the pump moving oil/air froth
throughout the machine.
The client had employees out there all day Tues testing the thing by pumping
fluid in and out of the tank into 55 gallon drums with hand pumps. Something
tells me he was a-noid with them, as electric pumps were available :-) It
worked perfectly every time. And unlike a low level trip, the operators can't
just jumper out this valve and keep on running, hoping the machine will run
long enough for the next shift to arrive.
John
--
John De Armond
See my website for my current email address
http://www.neon-john.com
http://www.johndearmond.com <-- best little blog on the net!
Tellico Plains, Occupied TN
I don't suffer from insanity, I enjoy every minute of it.
Posted by z on May 22, 2008, 4:06 pm
>
>>
>>Got it.. see reading this in the morning with a fresh cup of coffee
>>made that lightbulb above my head finally light up.
>>
>>
>>One thing about usenet and using only the written word to describe
>>problems and solutions is good for the old grey matter. I'm more of a
>>visual person and when I translate text into images sometimes they get
>>a bit wonky.
>>
>>I hadn't accounted for the suction action -- I had imagined a normal
>>ball type valve of some kind that would require force to open and
>>close, but naturally your smaller ball will simply stick itself in the
>>intake and cut off the flow -- no mechanical valve needed.
>>
>>DOH!
>>
>>heh
>>
>>thanks again fellas..
>
> Yer welcome. It's funny how deja vue works. I spent last Sat through
> Tues re-engineering a large industrial machine's hydraulic system. By
> large, I mean a 350hp turbocharged diesel engine driving the 5
> hydraulic pumps, all taking suction from a 200 gallon tank.
>
> The machine leaks fluid - seems inescapable in this application - and
> the operators are careless so they fairly frequently let the tank run
> out of fluid. That despite a sight glass AND a low level alarm on the
> operator's panel. When the pumps suck air, a whole lotta work has just
> been created, purging the various hydraulic circuits.
>
> Soooo. My solution was almost identical to what I suggested for you.
> I installed a 4 inch caged ball valve in the suction line of the tank.
> When the level drops to a certain point, the ball is sucked onto the
> seat, fluid flow is stopped and the vacuum switch already installed to
> detect clogged filters trips the engine. Simple and cheap - around
> $50 (excluding my fees, of course
>:-) and stone cold reliable. Even if the vacuum switch somehow
>:malfunctions,
> the machine simply stops working instead of the pump moving oil/air
> froth throughout the machine.
>
> The client had employees out there all day Tues testing the thing by
> pumping fluid in and out of the tank into 55 gallon drums with hand
> pumps. Something tells me he was a-noid with them, as electric pumps
> were available :-) It worked perfectly every time. And unlike a low
> level trip, the operators can't just jumper out this valve and keep on
> running, hoping the machine will run long enough for the next shift to
> arrive.
>
> John
Nice.
I work on old bmws .. 2002s. Been tinkering with them for years and have
this 74 that I got at an auction i'm trying to get running and sell. No
matter what I did the damn ignition switch just wouldn't kick the starter
over. I traced (what I thought) were all the wires, tested the switch.
I have the big blue book (orignal service tech manuals covering all
models and years) and several other books and I help run one of the
biggest bmw2002 sites out there (http://www.bmw2002faq.com ) and so I
should be able to figure out a simple thing like the damn ignition
system.
So what do I read the other day on the FAQ? Certain production months of
74 non tii 2002s had a non-documented switch in the drivers side seat
belt that won't let you start the car unless its plugged in. I've had
other 74s without this 'feature' -- thanks a lot USA. Some stupid lawyer
or politico must have decided it was safer that way .. no german versions
had that obnoxious relay.
Its tucked away where you can't find it -- but man.. I spent sooo much
time chasing a problem that probably doesn't even exist. Going down to
the shop this afternoon and see if thats really it.. but I bet it is. I
mean who puts the seatbelt on when you are trying to get a car started
sitting in the shop???
DOH!
So that was the other lightbulb experience for today..
take it easy
-zachary
Posted by Ken Maltby on May 22, 2008, 4:44 pm
>>
>> I would guess you need something that is robust and built to
>> function under, or work around adverse conditions, unattended.
>> For this kind of thing, you want a simple direct operating device.
>> ( Basically an over engineered Amish farm device.)
>>
>> You could make or modify a simple caged ball valve, with a
>> rod connecting the ball in the cage to a float/ball above the cage
>> at a height you would want the pond to be for extracting water.
>> The ball in the cage would be modified so it wouldn't float, or
>> replaced with a plug. The cage would be made to keep debris
>> out of the valve and provide support to the rod where it exits
>> the cage.
>>
> its more comlicated than that. Unless i'm just completely stupid.
> imagine a pond 10 feet deep, with constant water flowing into it. When
> the pond reaches 2 feet deep you want a valve to close, and when it
> reaches 10 feet deep again you want it to open .. and stay open till you
> reach 2 feet again.
Ten Feet? That's a lot of water or a very small but deep pond.
Also most ponds have a source that is adding water over time, a
spring, a stream, a seep.
> Using a rod hooked to a float that was 8 feet long would open the valve
> at 10 feet of water, but how does it know to close at 2 feet. A rod
> would close the valve as soon as the water level went down even a foot.
I pictured you wanting only one minimum level, this requirement to
wait until the ten foot level changes things. With the valve I described
the float/ball would be under water but be holding the sealing ball/plug
to the top of the cage. The rod between the balls would only be long
enough to provide hysteresis ( delay the opening until there is sufficient
water level that even with the valve open the pond would fill at a rate
that keeps the float under water. ) The float would be sized so that lift
required to break the suction doesn't come with the float bobbing on
the surface, but only when at least 3/4 of it is submerged.
Eight foot of rod could be too heavy, and an eyesore.
> A chain would allow the valve to remain open as it drains down to 2 feet,
> but then what action would cause the valve to close?
A chain/cable would be a good way to have it open at your ten foot
mark, but eight feet of it might get tangled in debris. You got the idea
of the suction closing the valve once the ball gets close enough to the
bottom of the cage.
Luck;
Ken
Posted by Dale Eastman on May 27, 2008, 9:09 pm
z wrote:
>> Take a look at how toilet flush valves work, as a possibility for a
>> pond level shutoff. Or, get a pump float switch for the pond level
>> detection, and perhaps use sprinkler valves at the bottom end,
>> although they might make troublesome turbulence.
>
>
> Yeah I have a scheme in mind for that.. the reverse toilet idea. Where
> it keeps a valve open till the pond is empty, and then keeps it closed
> till the pond is full again.
Put something like this upside down inside your filter and screen:
http://www.epa.gov/OUST/graphics/DW16.GIF
>
>>> You could make or modify a simple caged ball valve, with a
>>> rod connecting the ball in the cage to a float/ball above the cage
>>> at a height you would want the pond to be for extracting water.
>>> The ball in the cage would be modified so it wouldn't float, or
>>> replaced with a plug. The cage would be made to keep debris
>>> out of the valve and provide support to the rod where it exits
>>> the cage.
>>>
>>
>>its more comlicated than that. Unless i'm just completely stupid.
>>
>>imagine a pond 10 feet deep, with constant water flowing into it.
>>When the pond reaches 2 feet deep you want a valve to close, and when
>>it reaches 10 feet deep again you want it to open .. and stay open
>>till you reach 2 feet again.
>>
>>Using a rod hooked to a float that was 8 feet long would open the
>>valve at 10 feet of water, but how does it know to close at 2 feet. A
>>rod would close the valve as soon as the water level went down even a
>>foot.
>>
>>A chain would allow the valve to remain open as it drains down to 2
>>feet, but then what action would cause the valve to close?
>>
>>Perhaps the ball valve cage you've described could work if the weight
>>of the float was enough to close the valve, and then hooked to a chain
>>it would open when the water level reached 10 feet. But I don't know
>>if the weight of that float would be enough to close a valve.. like
>>i'd have to be heavy so i'd also have to have boyancy enough to open
>>the valve again.
>>
>>
>>There is the same problem with a flapper -- if it requires upward
>>pressure to remain open then once the float slacks it would close --
>>or if it is stiff enough that it remains open again some action would
>>have to act upon it to make it decide to close when the water level
>>was low.
>>
>>Now I could easily be having a brain issue and just not getting
>>something.. been known to happen :)
>
> Still very simple. Starting with my caged ball valve, select a ball
> size that isn't quite large enough to float against the suction.
> Attach a second larger ball to the first with a length of string,
> stainless steel wire rope or whatever, the length of which is set to
> where you want the valve to open.
>
> Starting with the valve closed, that is, the smaller ball stuck to the
> opening. The pond fills until the upper ball takes up all the slack
> in the string. It pulls the lower ball off its seat. It floats to
> the top of the cage where it remains even as the water drops. When
> the level drops to the point where the ball can be sucked onto the
> opening again, the flow stops. Rinse and repeat.